Introduction.
In the fast-paced world of manufacturing, precision and efficiency are paramount, especially when it comes to packaging. One company recently encountered a unique challenge: accurately dosing nut mixtures into narrow packet openings. This seemingly simple task presented a series of hurdles that required innovative solutions and meticulous planning to overcome.
Challenges.
The company's primary challenge revolved around dosing 28.4 grams of various nut mixtures into narrow packet openings with a diameter of just 34mm. Achieving this precise measurement at a rate of 150 weighings per minute seemed daunting, given the constraints of the packaging equipment.
Additionally, the nature of the products, particularly their salt content, posed hygiene concerns. The packaging machinery needed to meet stringent cleanliness standards to ensure product safety and compliance with regulatory requirements.
Solution.
To tackle these challenges head-on, the company turned to Multipond MP14-1000-400-J series multihead weighers, renowned for their precision and versatility. However, simply relying on off-the-shelf equipment wouldn't suffice. Customization was key to achieving the desired outcome.
The innovative solution involved pairing the standard 14-head J-series weighers with custom 3D-printed funnels. These funnels were meticulously designed to fit the narrow openings of the packets while ensuring smooth product flow and accurate dosing. By tailoring the equipment to the specific requirements of the task, the company maximized efficiency and accuracy.
Benefits.
The implementation of the Multipond weighers, coupled with the custom 3D-printed funnels, yielded numerous benefits for the company. Firstly, it enabled precise dosing of nut mixtures into the narrow packet openings, meeting the desired weight of 28.4 grams with remarkable accuracy.
Moreover, the innovative solution enhanced overall performance and throughput. By optimizing product flow and minimizing downtime, the company was able to increase productivity and meet the demands of a fast-paced production environment.
Furthermore, the ultra-hygienic design of the Multipond J-series weighers proved invaluable, particularly when handling salty products. With a rating of IP69, the equipment offered the necessary level of protection against moisture and contaminants, ensuring product integrity and compliance with hygiene standards.
Conclusion.
By leveraging cutting-edge technology and customised solutions, the company not only met its goals but also raised the bar for precision and efficiency in the industry. As manufacturers continue to push the boundaries of what's possible, stories like this serve as a testament to the endless possibilities of innovation and why partnering with J.L.Lennard can help you meet and exceed your objectives.
